Catalog #R08367
DOT Racer Front Brake Hose Kit
for 2006 Kawasaki Ninja 650R
INSTALLATION INSTRUCTIONS
Please study these instructions carefully before installing your new Brake Hose Kit. If you have any questions, please call
our Technical Hotline at: 1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or
IMPORTANT NOTE:
Proper installation is the responsibility of the installer. Improper installation will void warranty and may
result in poor performance and engine or vehicle damage.
INSTALLATION INSTRUCTIONS
IMPORTANT NOTE: Do not allow the master cylinder to completely drain of brake fluid at any time during this process.
Also, use care when handling brake fluid, as it can quickly damage finished surfaces (paint, plating, etc.).
1. Remove factory brake hoses, noting routing. Cap off master cylinder and
caliper ports.
2. Install straight-bent banjo ends of Russell Left and Right hoses onto their
respective calipers. Use factory single-banjo bolt from master cylinder to
install Right hose onto caliper (See Fig. 1).
3. Route hoses up through factory wire retainers to master cylinder
(See Fig. 2, view from top). Use factory double-banjo bolt to install hoses
onto master cylinder. Side-bent banjo of Right hose goes next to master
cylinder, points toward center of bike, and rests against stop. Orient Left hose
banjo so that hose runs parallel to Right hose (See Fig. 3).
4. Locate hoses to fender using factory plastic clips around grommets on hoses
Fig. 1
at factory mounting points (See Fig. 4, Right side shown).
5. Check hose clearance throughout entire steering and suspension travel
range.
6. Bleed the system and check for leaks while applying pressure.
Fig. 2
Fig. 3
Fig. 4
Edelbrock Corporation, 2700 California Street, Torrance, CA 90503
Toll-Free Tech Line: 1-800-416-8628
Catalog #R08367
Brochure #63-R08367
©2006 Edelbrock Corporation
Rev. 9/06 - BC/mc
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